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Hexagon Unveils Leica Absolute Tracker ATS800: A Leap in Automated, High-Accuracy Inspection

? Introduction

In a time where production efficiency and workforce optimization are vital, Hexagon’s Manufacturing Intelligence division has introduced a game-changing innovation – the Leica Absolute Tracker ATS800. Tailored for large-structure, high-mix manufacturing environments, this compact, high-accuracy laser tracker brings next-generation automation and measurement power into your production process.

? What Is the Leica Absolute Tracker ATS800?

The ATS800 is a portable, direct-scanning laser tracker designed to revolutionize industrial inspection. Whether you're dealing with aerospace fuselage alignment or automotive chassis scanning, this system delivers precision measurements without physical contact.

It supports automated and manual inspection tasks, reduces setup time from hours to minutes, and fits seamlessly into digital workflows.

⚙️ Key Features and Technologies

✅ FeatureDetect – AI-Powered Smart Scanning

Using built-in AI and a high-resolution panoramic camera, FeatureDetect automatically identifies part geometries such as holes, edges, and threads – with or without CAD data. This dramatically reduces manual programming time and operator workload.

✅ Reflectorless Measurement

The ATS800 delivers high-accuracy scans at distances of up to 40 meters, capturing complex details without needing close-range sensors or manual probing.

✅ Combined Scanning and Reflector Tracking

It merges two powerful capabilities – direct scanning and reflector tracking – in a single compact device. This hybrid functionality enables efficient inspection workflows for industries that require absolute precision.

✅ TruePoint Interferometer & PowerLock

With Hexagon’s TruePoint Interferometer, the system minimizes noise and ensures accuracy across various surfaces and angles. Meanwhile, PowerLock maintains uninterrupted measurement by instantly reacquiring moving reflectors.

? Smart Integration and Software Compatibility

The ATS800 is compatible with popular metrology platforms such as PC-DMIS, SpatialAnalyzer, and other third-party software. It also integrates seamlessly into automation ecosystems using HxGN Robotic Automation Software, enabling plug-and-play scalability.

? Robotic & Mobile Deployment Ready

Thanks to its lightweight, modular design, the ATS800 can be mounted on robots, gantries, lifts, AMRs (Autonomous Mobile Robots), and more – even upside-down if needed! This allows for lights-out operation, real-time quality checks, and continuous process monitoring.

? Example: In Hexagon’s new PRESTO Quality Stations, the ATS800 automates the inspection of automotive chassis, reducing inspection cycle times and improving repeatability using only 2-axis movement.

? Supporting Third-Shift & In-Process Production

With industries pushing for overnight inspection capabilities and real-time production alignment, the ATS800 is built to support:

• Subassembly alignment
• Composite layup validation
• Digital traceability in ongoing production
• Continuous, unattended measurement

? Why the ATS800 Stands Out

FeatureBenefitDirect ScanningAccurate, contactless measurementAI FeatureDetectAutomated recognition of parts40m RangeSuitable for large structuresMobile & Robotic ReadyFlexible factory-floor deploymentThird-Shift ReadySupports 24/7 inspection cyclesPC-DMIS CompatibilityIntegrates with your existing software

? Learn More

Explore how the Leica Absolute Tracker ATS800 can transform your production and inspection workflows by visiting Hexagon.com.